Turnkey Erection, Offloading & Site Commissioning Engineering
Installing a high-capacity diesel generator requires precision civil engineering, heavy crane lifting, electrical integration, and safety compliance. NCR Generators manages the entire lifecycle of generator erection and commissioning for industrial units, commercial towers, basements, and rooftop installations.
Our certified project engineers construct RCC concrete foundation pads, install anti-vibration mountings (AVM pads), coordinate heavy crane offloading, lay power cables with cable trays, install copper chemical earthing pits, wire AMF/ATS automatic control panels, and perform 100% load bank testing prior to final handing over.
6-Step Erection & Commissioning Process
Site Survey & Civil Foundation
Soil load calculation, RCC foundation design, and AVM vibration pad placement.Heavy Crane Offloading & Rigging
Hydraulic crane lifting, basement maneuvering, and precision positioning.Armored Cabling & Earthing
XLPE armored aluminum/copper cable laying, cable tray installation, and chemical earthing pits.AMF & ATS Panel Interfacing
Auto Main Failure panel wiring, busbar connection, and grid synchronization.Exhaust Ducting & Fuel Line
Insulated exhaust piping connection and day fuel tank pipework.Load Testing & Handover
Step load bank testing, governor calibration, and official commissioning sign-off.Erection & Commissioning Deliverables
| Component | Standard Scope | Testing & Validation |
|---|---|---|
| Civil Pad | M25 Reinforced RCC Concrete Foundation | Vibration isolation & structural load audit |
| Cabling & Trays | 1.1KV Grade Armored Copper/Al Cables | Megger Insulation resistance test |
| Earthing System | Maintenance-free Chemical Gel Pits | Earth resistance test (<1 Ohm) |
| ATS Control Panel | Microprocessor PLC Automatic Controller | Simulated grid outage transfer speed (<5 sec) |
Planning a New Generator Installation?
Consult our erection engineers for site layout drawing and turnkey quote estimation.
Chat on WhatsApp (9310145576) Call 9811242234Erection Helpline
Speak with our turnkey project manager.